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Thermal insulation covers

Thermal insulation covers

THERMAL INSULATION COVERS AND THEIR USAGE

The company BOCO PARDUBICE machines spol. s.r.o., an expert in engineering industry, introduced a revolutionary solution for saving energy and finance – Thermal insulation covers type TI-350 and TI-450.

Thermal insulation covers TI-350 and TI-450 extremely decrease costs of injection molding machines operation and they also save working environment of employees, because they significantly decrease the ambient temperature when operating the device.

These thermal insulation covers save up to 60% of operating costs and in comparison with competitive products they are at least 3 times more efficient. Depending on the machine size and its performace, the return on investment costs of thermal insulation covers begins from 3 months after the installation.

The price level of thermal insulation covers is lower than competitive price offers and moreover the thermal insulation covers TI-350 and TI-450 are more efficient and economical.

The company BOCO PARDUBICE machines, spol. s.r.o. has been trying to achieve one hundred percent customer satisfaction and exclusive customer service. Between our main goals belong a satisfied customer, fair negotiations, personal approach and flexibility.

Currently we are glad to have a chance to offer you our new product together with reliable and professional service – thermal insulation covers. It’s a completely new and revolutionary thermal insulation solution that helps to great savings. The thermal insulation cover is made of special heat insulation which is covered with aluminium foil located in the sleeve made of insulating fabric treated with harmless coating. The specially developed ingredient ensures highly heat-resistant outstanding fabric parametres. The system is based on covering heating zones on barrels with thermal insulation covers which keep the heat inside, eg. injection molding machines etc., and besides it speeds up heating up. Not only do you burn up much less energy for barrel heating, you save on potential ventilation or air-condition in the room where the line is situated. It doesn’t lead to massive air heating and workers are protected from burns. Moreover there is another significant advantage and it is reduction of dust in the workplace where the machines are protected with our covers. One of many benefits of our thermal insulation covers is the life extension of heating belts because the number of heating cycles is reduced during production. It is optimal to use our complex solution which consists of covering not only injection molding machines but also extruders, extrusion heads and other heated components. It leads to the greatest savings and the fastest return on investments.

As it was mentioned before, one of our priorities is flexibility and personal customer approach. If you decide to use our thermal insulation covers, we will be glad to measure your device, provide free-of-charge sample, install the product and we will lend you our exact measuring device.

We provide all these services free of charge. It is a great chance for you to make sure that the system really works and you can decide whether you want to cooperate with us or not. The thermal insulation cover assembly takes a very short time and it is not complicated at all.

 

The isolated device is covered with a thermal insulation cover very tightly and it is fixed to the buckle with clamping strip. When putting on and removing hot fittings it is necessary to always use suitable protective equipment. During installation, we will train your employees  in possible disassembly and reassembly which you will use in case of equipment maintenance. Our workers undertake to return your line area to its original state, ie perfect cleanup, elimination of possible damage etc. In case of your dissatisfaction with the product, we are able to disassemble the thermal insulation cover immediately. Indeed, the thermal insulation cover dimensions will be made out individually considering your device dimensions and taking into account maximal savings. In any case we can assure you that the ratio between the price and thermal insulation cover savings from the Czech producer are much better than at competitors. Our products are provably more efficient as evidenced by a big number of comparative studies and hundreds of important reference installations in the world's leading manufacturers in the plastics and rubber industry.

During the production process of plastic products in injection molding machines are individual parts of the machine (barrel, roll) warmed up to the temperature necessary for different plastic material production. This process is continuous so operatuing costs are very high. The loss rate during production can be in tens of percent therefore these cases are suitable for thermal insulation cover installation. After the cover installation, the working part of the device is isolated and therefore the electric energy needed for heating barrels and rolls with heating belts is reduced

Summary of basic thermal insulation covers advantages:

  • Savings in electric energy can be up to 60% in comparison with non-insulated machines (it depends on the type of the machine and production).
  • Increasing the lifetime of heating belts, PATRON,  boards etc. due to a decreased number of heating cycles during production.
  • Decreasing surface temperature of the insulated machine part, which improves working environment (mainly in summer time). The following effect that also saves financial costs is that it isn’t necessary to cool down the working environment in this time (using different air-conditioning units etc.).
  • Decreasing dustiness of working environment and emission COthanks to the machine insulation.  
  • Fast return – return on investments is just after 3 months.  

We hope that we  introduced our new offer sufficiently and you won’t be afraid of trying our products and services. All our employees are looking forward to the cooperation with you. Together we can manage to modernize your company and increase the efficiency of your work.

The company BOCO your partner for successful future.

Demonstrations of application BEFORE installation and AFTER installation of the the thermal insulation cover TI-350 and TI-450:

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